Zen DIY: Vanpowers Sleek City Vantrue Ebike Uses A Woodworking Assembly Technique

Zen DIY: Vanpowers Sleek City Vantrue Ebike Uses A Woodworking Assembly Technique

When it comes to electric bikes I don't usually do long build projects because I've built a lot of them over the years and I like to build and ride fast. But VanPower's VanTrue City had a twist that satisfied my curiosity, and it came out a few weeks ago. Instead of the simple procedure of adding a front wheel and pedals, which usually takes 15 to 20 minutes on most bikes, the City VanTrue is very nicely packaged in a small (for a bike) box. Make no mistake, this is a single-speed city electric bike with 26-inch wheels and a regular 2T frame, air fork and more; This is not a compact folding bike or a small wheel.

The interesting assembly process is based on a Chinese woodworking technique called "punch and tenon". The bike comes in a disassembled box, especially when it comes to the frame. The aluminum frame parts slide together at the junction (spike) with the spur (clip) and fit very precisely. Each joint is fastened with steel screws. Other technical aspects such as wiring, wheels and brake lines are already included, but the manufacturers must install the brake levers and handles.

There is a good physical and financial reason behind this unique semi-DIY approach. Most e-bikes with an aluminum frame are welded together, and most companies don't have the time (or money) to polish the welds, they just paint them. Welds between aluminum parts were often the weak link in the chain. Thanks to VanPower's unique mounting process, you replace the welding with a few screws at the frame mounts, but overall it looks very neat, if unique. This disjointed LEGO or IKEA assembly method is very durable even after you put it together. With the bike assembled, I was able to better adjust small comfort items like the position of the brake lever and the position of the front and rear seats.

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TedsWoodworking Plans and Projects
TedsWoodworking Plans and Projects